PCS designs custom thermal systems for bonding thermoplastic tubing used in catheter shafts, medical assemblies, and other polymer-based devices. Using hot air convection, hot die conduction, or non-contact infrared heating, each system is configured to match the material, geometry, and production requirements of the customer’s process.
Key Features
Multiple heating technologies available:
Hot air convection
Hot die conduction
Non-contact infrared
Custom part fixturing for precise alignment and repeatable bond formation
Automation options for single-part or batch processing
Real-time product temperature monitoring with closed-loop feedback control
PLC-based system with color touchscreen HMI for:
Adjustable process parameters
Recipe storage and recall
Integrated data logging with optional connection to plant-wide MES or traceability software
Typical Applications
Bonding multi-lumen or single-lumen catheter tubes
Joining dissimilar polymer segments
Tip forming or strain relief bonding
Precision thermoplastic welding for medical device assemblies
Each system is engineered to accommodate customer specific applications.